QUALITY SUPPORT
SERVICES

There when you need us most.

When a quality issue threatens your production, PLI Sorting mobilizes fast to contain it and get you back to shipping good product. Below is the full range of our quality support, all of it available at your facility, your supplier, your customer's location, or a PLI center.

A dense bed of machined fasteners, the kind of population a 100% inspection covers.
Verified against your criteria

01 — Service

QUALITY
INSPECTION

Third-party and in-plant inspection that verifies your parts against your criteria and gives you documented, defensible results you can share with your customer. Because we are independent, the data carries weight your customer will accept.

  • Incoming, in-process, and final inspection
  • First-article and visual inspection to boundary samples or written criteria
  • CMM measurement for dimensional verification
  • XRF scanning for material and coating verification
  • Documented counts, defect data, and disposition reporting
Request Quality Inspection

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Caged and banded stock held in a secure staging area.
Isolated, tagged, and held

02 — Service

CONTAINMENT

When a quality spill or customer rejection hits, we build a firewall between the problem and your customer while the root cause is resolved. We isolate suspect stock, certify good product, and put a documented process in place so your customer sees control restored quickly.

  • Emergency quality spill containment
  • On-site containment at your customer's plant
  • Certified (green) stock tagging and suspect-lot quarantine
  • Documented exit criteria to close containment
Request Containment

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Curved conveyor lines running through a material-handling facility.
Separated, counted, reported

03 — Service

SORTING

Experienced teams separate conforming parts from non-conforming ones and give you an accurate, documented count you can act on.

  • 100% sorting and inspection to specification
  • Good-from-suspect segregation
  • Supplier, customer-site, and line-side sorting
  • Defect identification and reporting
Request Sorting

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A press line running printed sheet stock through inked rollers.
Corrected, verified, documented

04 — Service

REWORK

Recover parts that would otherwise be scrapped or returned. We correct the defect, verify the fix, and document the result so you know exactly what was recovered.

  • Defect correction and repair to spec
  • Relabeling and re-marking
  • Component replacement and reassembly
  • Verification of reworked product
Request Rework

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A quality representative reviewing work with an operator on a plant floor.
On their floor, speaking for you

05 — Service

QUALITY
REPRESENTATION

An experienced quality presence on the ground at your customer or supplier, acting as your eyes, ears, and voice. Our representatives coordinate activity, attend quality meetings, and report back so you stay ahead of issues.

  • On-site quality representation and QC liaison
  • Customer quality meeting attendance and reporting
  • Coordination of sort, inspection, and containment activity
  • Issue tracking and escalation
Request Quality Representation

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A status board tracking daily counts on a plant floor.
Reported on your customer’s schedule

06 — Service

CONTROLLED
SHIPPING

When your customer imposes controlled shipping, we provide the independent containment they require. PLI Sorting runs the redundant inspection, certifies good stock, and reports on the schedule your customer sets.

  • Controlled Shipping Level 1 (CS1) containment
  • Controlled Shipping Level 2 (CS2) independent third-party containment
  • Certified stock, tracking, and customer-ready reporting
  • Support toward your exit criteria
Request Controlled Shipping

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An automotive manufacturing plant with robotic weld cells on the line.
Held through ramp-up

07 — Service

LAUNCH
SUPPORT

New and changed programs carry the highest quality risk. We provide early production containment and launch support so defects never reach your customer during ramp-up.

  • GP-12 early production containment
  • Ford Safe Launch support
  • GM BIQS (Built in Quality Supply) support
  • FCA 3CRP, L2 support
  • Enhanced Supplier Engagement Process and labeling support
Request Launch Support

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Where We Work

WHERE WE WORK.

At your facility

At your supplier

At your customer's location

At a PLI center

Why PLI Sorting

WHY PLI SORTING.

Rapid response

same-day mobilization, 24/7; typical containment in 2 to 4 hours at supported sites

Independent and defensible

third-party results your customer will accept

Automotive-grade rigor

fluent in controlled shipping, GP-12, and OEM launch requirements

Measurement capability

CMM and XRF for dimensional and material verification

Clear reporting

counts, defects, and disposition documented daily

Certified quality

ISO Certified

FAQ.

What quality services does PLI Sorting provide?

Inspection (including CMM and XRF), containment, sorting, rework, quality representation, controlled shipping, and launch support.

Do you support controlled shipping (CS1 / CS2)?

Yes, both Level 1 and Level 2, including independent third-party containment for CS2.

Do you handle OEM launch protocols?

Yes, including GP-12, Ford Safe Launch, GM BIQS, and FCA 3CRP L2.

Do you offer CMM and XRF?

Yes, CMM measurement for dimensional verification and XRF scanning for material and coating verification.

How fast can you start?

Same-day mobilization; at sites we already support, typical containment is 2 to 4 hours.

WHEN PRODUCTION CAN'T WAIT,
CALL PLI SORTING.

Tell us what you're facing and we'll mobilize the right team, fast.

sales@phillipslightindustrial.com

Lines answered 24 hours a day, 7 days a week.

Call Now Request Support